Manufacturing Engineering Consultant

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Summary

This Manufacturing Engineering Consultant is a licensed Project Management Professional (PMP) and Professional Engineer (PE) with 30+ years of CPG manufacturing and capital project leadership at Nestlé USA and CBRE. He brings rare, hands-on expertise in plant relocation, production asset transfer, equipment integration, and facility startup — having led one of the most complex plant closure and asset-relocation programs in Nestlé’s U.S. confections history. This Manufacturing Engineering Consultant has also served as Chief Engineer for a high-volume food manufacturing facility, directing engineering, maintenance, utilities, and capital delivery for a 64-person team. More recently, he led a six-year portfolio of 400+ capital construction projects annually across 1,400+ locations as Director of Project Management for CBRE-Turner & Townsend. This Manufacturing Engineering Consultant combines deep factory operations fluency with disciplined project execution and executive communication.

Highlights

  • 30+ years CPG Engineering & Capital Projects
  • Factory Engineering & Maintenance Leadership
  • Plant Relocation & Consolidation Expertise
  • Capital Project Management & Governance
  • Vendor Selection & Contractor Management
  • Budgeting, Cost Control and management
  • Multi-Site manufacturing & Asset Strategy
  • Startup Readiness & Production Continuity
  • Equipment Integration & Utility Readiness
  • Quality Assurance and Safety
  • PE & PMP Credentialed
  • Engineering & PM Rigor

Relevant Accomplishments

Led technical strategy, asset assessments, and operational transition planning enabling the successful sale of Nestlé’s U.S. Confections business to Ferrero.

• Directed the strategic closure of the Fulton, NY confectionery plant, engineering layout‑fit and infrastructure‑readiness solutions across three receiving factories and orchestrating all move sequencing to preserve uninterrupted production across the network.

• Managed the $35M Butterfinger Peanut Butter Cups launch, overseeing equipment selection, installation, and process renovation across three production lines.

• Directed major capital expansions including the buildout of a $32M, 263,000 ft² refrigerated warehouse with 53,000 pallet positions, leading RFQ development, design‑build firm selection, contract negotiation, and full project execution from concept through commissioning.

• Served as Project Manager for installation of two $10M water‑processing and filling lines at Nestlé Waters’ Arizona and Houston factories, leading full project management including equipment selection, competitive bidding, contractor engagement, negotiation, selection, and execution through startup.

• Directed factory engineering, maintenance, utilities, and capital delivery for Nestlé’s Hot Pockets facility, managing a $12M annual capital budget and $9M maintenance budget while driving reliability, PM optimization, and major equipment integrations.

• Developed and executed multi‑year factory master plans, infrastructure upgrades, and equipment modernization programs supporting long‑term capacity, safety, and operational efficiency across U.S., Canada, and Puerto Rico CPG factories.

• Managed global capital envelopes of $250M annually for 28 CPG factories across the U.S., Europe, and the Middle East as part of Nestlé SA HQ’s Food Strategic Business Unit.

• Directed 36 project managers, coordinators, and finance staff delivering 400+ capital construction projects annually ($120M portfolio) across 1,400+ SCE locations, spanning ground‑up construction, tenant improvements, data centers, seismic retrofits, and specialty facilities for Southern California Edison.

Roles

• Director of Project Management

• Director of Engineering

• Director of Engineering

• Group Engineering Manager

• Engineering Specialist

• Factory Engineer – Hot Pockets Manufacturing Facility

• Project Manager

Request Expert / Similar Expert

Click “request expert” for a free initial screening call with this expert or a similar expert regarding your expert consulting needs

To apply for this job email your details to haleymmagnani@gmail.com