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Summary
This Polymer Science & Materials Engineering Consultant is a polymer modification and asphalt technology expert with over 30 years of experience in asphalt binder formulation, polymer modified roofing systems, PVC/Elvaloy® technologies, and industrial polymer processing. With a background in Chemical Engineering and a career spanning DuPont, Johns Manville, Klöckner Pentaplast, and independent consulting, she has led global R&D, technical service, and commercialization programs for paving, roofing, and industrial markets.
This Polymer Science & Materials Engineering Consultant specializes in solving complex performance and processing challenges involving polymer–asphalt compatibility, SHRP/DOT compliance, topdown mixing, membrane durability, and polymer rheology. She has developed and patented multiple polymer technologies, collaborated with FHWA, WRI, DOTs, and universities, and provides high value technical consulting to manufacturers, suppliers, and organizations across the asphalt, roofing, and polymer industries.
Highlights
- Polymer-Modified Asphalt Binders
- Elvaloy & Ethylene Copolymer Technologies
- SHRP/DOT Asphalt Testing & Performance Grading
- Polymer–Asphalt Compatibility & Dispersion
- TopDown Mixing Methods & Additive Sequencing
- Modified Asphalt Roofing Membranes and Shingles (APP, SBS, GMA, KEE)
- PVC, TPO & Flexible Membrane Formulation
- Melt Rheology & Polymer Processing
- Extrusion, Calendaring & Film Technologies
- Weathering, Durability & Barrier Performance
- Analytical & Physical Testing
- Technical Service, Troubleshooting & Failure Analysis
- Scale-Up, Pilot Trials & Commercialization
- Global Customer Trials & Technical Presentations
Relevant Accomplishments
- Developed and commercialized polymermodified asphalt systems for paving and roofing, improving softening point, penetration, ductility, and longterm aging performance.
- Authored industryused guidance on topdown polymer mixing, improving dispersion efficiency and reducing processing variability for global customers.
- Led research collaborations with FHWA, Western Research Institute, state DOTs, and universities, validating performance of modified binders and advancing industry knowledge.
- Solved complex customer issues involving binder stability, phase separation, compaction behavior, and weathering durability, enabling successful product qualification.
- Designed and optimized formulations for Elvaloy®modified PVC and asphalt systems, improving compatibility, processing, and field performance.
- Directed multidepartmental teams to develop a new roofing manufacturing line, including formulation, equipment specifications, and performance testing.
- Modified and upgraded existing production equipment to improve reliability and enable new product development, leading crossfunctional teams across technical, operations, maintenance, quality, purchasing, and scheduling to plan, set up, and execute multiple manufacturing trials.
- Reduced extrusion defects by 85% and increased throughput by improving mixing, conveying, and dryblend processing in PVC and membrane production.
- Developed new roofing membrane formulations and filed a patent for improved performance and manufacturability.
- Led global technical teams, trained sales and R&D groups, and presented polymermodified asphalt technologies to customers, agencies, and industry conferences.
- Ran commercial trials for polymermodified asphalt binders and roofing membranes across North America, Europe, and Asia.
- Solved a wind uplift and adhesion conundrum by engineering a membrane with exceptional performance, leveraging polymer formulation, adhesion mechanisms, and processing innovation to deliver a durable, highreliability roofing solution.
- Chaired ASTM committee establishing D6754 KEE Roofing Standard, influencing industry specifications for polymermodified membranes.
- SPE Vinyl Division BOD, Technical Program Committee, Tutorial Committee, Speaker
Roles
- Independent Consultant – Polymer Modification & Asphalt Technology
- Senior Principal Process Engineer – Roofing Systems
- Innovation Engineer – Flexible PVC & Industrial Polymers
- Film Process Engineer – PVC Membranes & Extrusion
- Senior Technical Consultant – Asphalt & Roofing
- Senior Technical Specialist – Polymer Modification & Applications
Request Expert / Similar Expert
Click “request expert” for a free initial screening call with this expert or a similar expert regarding your expert consulting needs
To apply for this job email your details to haleymmagnani@gmail.com

