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Summary
This Global Textile Innovation Leader has over 30 Years of extensive work experience, in various textile manufacturing industries, with various types of Yarn, Threads & fabrics, Support globally to textile industries for new development technology in manufacturing of various Textile Segment Industries. technical support for optimizing process and better quality with very good cost effectiveness. And translate PANTONE philosophies into clear, executable, direction for vendors, suppliers, and other outside research institutes.
This Global Textile Innovation Leader does Product and process Development, Project management to Continuously improve and maintain quality, costs and operational efficiencies in Various Textile industries segments like as Manufacturing and processing of Yarn, Threads, Knits, Sustainable & Performance fabric, Woven Fabrics, Denim, Upholstery, Bed Linen, Sheeting (Weaving, Knitting, Bleaching, Dyeing, Printing, & finishing)
Highlights
- End to end Textile Product development process (Yarn, Threads, Knitting, Weaving, Bleaching, Dyeing, Printing & Finishing)
- Lab & Bulk Textile Production Process.
- Textile Digitization.
- Textile Product Management.
- Textile Product Patenting.
- Global Textile Market Trends & Research.
- Sustainable Process in Textile.
- Research & New development in Textile for cost & environment.
- Plant Management
- Lean Manufacturing
- Regulatory Compliance
- Just-in-Time (JIT) Production
- Total Quality Management (TQM)
- Policy / Procedure Development
- Team Building & Training
- Resource Allocation
- Process Reengineering
- Technical Supports for New Project.
- Quality Assurance.
- To improve better reporting system.
- Team Leadership
- Cost Reduction / Avoidance
- SAP Material Management System
- Kaizen & 5S System & Implementation.
Relevant Accomplishments
- Expertise in Dyeing process of (Reactive, Vat, Disperse, Acid, Acid-reactive Cationic) develop dye recipes for the production of Cotton, Viscose, Linen, Modal, Polyester, Nylon Yarn, Knitted & Woven fabric. Apply innovations in dyeing chemistry that will increase the quality of the product and build efficiencies in the manufacturing process Analyse color data, make necessary adjustments for the color to pass. Reformulating if vital.
- Extensive work experience in Color management, Visual Comparison and assessment of color and texture with various light sources Developed (Formulating) more than 10000 Color for various industries (Textile, Dyes & Pigments)
- Staffy, Loris Bellini, THEN, Galvanin, Fong’s, Dalal, Tex-fab, Ugolini, LEAP (HTHP Yarn Dyeing Range)
- Fully Automatic Lab dyeing machine Tecnorama.
- Data color Lab Dispensing System
- Enmos color Lab Dispensing System
- Chemical Auto dispenser of Logic Art- Italy for dyeing machines for auto chemical weighing.
- Magnetic-Levitated HANG JIE dyeing machine.
- Starfield, Stalem RF dryer & THEN & Fong’s Pressure dryer.
- Detain, Monga, Galvanin Hydro extractor.
- Osthoff singing machine.
- Work with automation system like Then dye house system, Orgatex, Shedomaster.
- BCF Yarn Extrusion System- Truetzschler Germany.
- Superba Continuous Yarn Heat Setting Range- Superba France
- Meera Bah Continuous Heat setting & Yarn Bulking. -Meera Industries India.
- Continuous Yarn Heat Setting Range-Power-Heat-set-Gmbh-Germany.
- Air Texturing – SSM Scharer Schweitzer Mettler AG (Switzerland)
- Air Texturing – Alidhra- India
- Draw Texturing -Alidhra-India
- Double Yarn Twisting -Alidhra-India & Meera Industries India
- Yarn Twisting -Meera Industries India
- Yarn Plying-Alidhra. & Meera Industries.
- ANTEX CONO Print yarn Space Dyeing- Italy
- Superba Continuous Space Dyeing Range (MCD3)-France
- Thies fabric dyeing range.
- Sclavos soft flow dyeing range.
- Brazolly soft flow dyeing range.
- Fong’s soft flow dyeing range
- Auto lab Dispensing System (Data Color)
- datacolor, Macbeth (X-rite), Minolta (CCM) and Helios (CIBA), Sedomaster.
- New Plant Setup (Purchasing Equipment, Process Line Setup, Product, Process & Quality Management.
- Re-Engineering process cycles & reduced water consumption down about 27%
- Reduced all over dyes and auxiliaries coast about 15%.
- Reduced Process Cycle about 20% with proper planning and brain storming with concern departments.
- Achieved lab to bulk blind dyeing (RFT) up to 90 % and established more than 96%(RFT) from Bulk to bulk with robust dyes selection, without any compromising with existing quality.
- Reduced about 16% operative cost form Yarn Manufacturing (spinning, Texturing, Air Texturing, Doubling, Plying, Hanking, Bulking, Dyeing & Processing.
- Drive profitable growth based on conceptualizing, developing, launching, and managing the Pantone product offering for the fashion, home, and interior design markets.
- Leverage a deep domain knowledge of design workflow to build a valuable, differentiated, and defensible physical and digital product portfolio that meets the evolving needs of textile and product designers, brands, and suppliers to manage color development.
- Restructured the material sampling and color development process to improve continuity.
- Managed color, print and fabric evaluation and approval process. Partnered with Creative Director on design vision for color concepts and fabric direction
- Lead team in trend research, translations, market shopping and presentations to design and merchandise teams.
- Technical development of the Production Associates online set-up, troubleshooting and process monitoring including root cause analysis and statistical process control principles with Kaizen & Lean Six Sigma qualities modules.
- Manage the manufacturing scheduling process to meet the customer’s expectation, by optimizing the use of plant resources to complete assigned tasks. Manage product run requirements to assure compliance to customer specifications while optimizing the plant resources. Manage labour utilization to assure meeting or exceeding task expectations. Manage product schedule timelines to assure meeting customer demand and scheduling resources to the daily priorities. Review manufacturing and operating reports and resolve operational, manufacturing, and maintenance problems to ensure minimum cost and prevent operation delay. Manage product yield material usage and material loss data.
- Technical development of the Production Associates on line set-up, troubleshooting and process monitoring including root cause analysis and statistical process control principles with Six Sigma,Kaizen,5s modules
- Serves as the Lean Leader for the Organisation.
- Establishes the direction of Lean implementation and champions sustainable Lean and OE improvements.
- Lead the Manufacturing Operations to ensure production, safety, quality and on time delivery
- Effectuating Predictive & Preventive maintenance schedules to increase machine up time & equipment reliability.
- Engage, motivate, and influence production and process teams towards increased productivity, Drive continuous improvement and optimization of all processes
- Manage attendance, conduct disciplinary actions, provide training and conduct performance reviews
- Developing new process concepts/guidelines for production optimization, yield improvement and manufacturing activities,
- Establishing quality standards & implementing stringent quality control systems for enhancing quality & reduce the rejection rate,
- Monitoring breakdown trend and plan for development / up gradations for repetitive failures of machine.
Roles
- Daily Management
- Project Management
- Problem Solving Process
- Kaizen
- Organizational Development/Engagement
- Business Transformation
- Culture Change
- Cotton, Viscose, Linen, Modal, Polyester, Nylon, Spandex, Acrylic, Wool and its blends. Denier 30 to 10000 (Textured, Twisted, & Ply.)
- Count 80,40, 2/80,2/60, 20,40, Carded, Combed, Mercerized etc.
- Raschel, Tricot, Milanese, knit, jacquard, Pique, Jersey Interlock, Rib Rigid knits, Stretch knits, Tubular & Open Width.
- Corduroy, Denim, Flannel, Chiffon, Muslin, Buckram, Cheesecloth, Poplin, Chambray, Velvet, Taffeta, Organza, Crêpe, Georgette, Cambric, etc.
- Calvin Klein, Tommy Hilfiger, Gap, Ed Hardy, Hanes, Nautica, Elle, Mark & Spencer, Nike, Banana Republic, S’Oliver, ZARA, Being Human, ITC, Color Plus, Reebok, and other export buying houses.
- Spinning, Texturing, Twisting, Plying, Warp Knitting, Warping, Weaving, Bleaching, Dyeing, Printing, and Finishing of Cotton, Linen, Modal Viscose, Polyester, Nylon, Viscose/Lycra, Cotton/Polyester, Poly Lycra, Nylon & Spandex, Cationic, wool, and its blends for Yarns, fibres, Knits, & Woven Fabrics
- Reactive, Direct, Disperse, Vat, Acid &Acid reactive dyes with Textile Auxiliaries like enzymes, wetting & scouring, finishing and printing.
- Nano finish, Water Repellent, Bio Finish, Flame Retardant, Bouncy Finish, Perfume Finish, Wrinkle-free using technology on various machinery
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