Interim Operations Consultant & Fractional COO | Regulated Manufacturing, EBITDA Growth, Lean & Automation

  • Anywhere

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Summary

This Interim Operations Consultant  is a Senior operations executive with 20+ years of experience leading complex manufacturing and service operations in regulated environments. Proven record of driving EBITDA growth, labor efficiency, safety compliance, and scalable operational systems across multi-shift, high-headcount facilities. This Interim Operations Consultant is a trusted leader in private-label, food, nutraceutical, and industrial manufacturing environments with deep expertise in Lean, automation, and P&L ownership

Highlights

  • P&L Ownership & EBITDA Growth
  • Multi-Site & Multi-Shift Operations
  • Lean / CI Transformation (Kaizen, SOPs, Standard Work)
  • Automation & Capital Investment (CapEx)
  • Safety, Quality & Regulatory Compliance (HACCP, SQF, ISO, OSHA)
  • Executive Team Building & Leadership Development
  • Customer & Vendor Partnership Management
  • Budgeting, Forecasting & Cost Control

Relevant Accomplishments

  • Head of Operations with full accountability for kitchen production, packaging, and shipping operations. Managed supply ordering, retail transfers, and HR functions for a workforce of up to 60 employees. Drive process improvement initiatives while maintaining strict food safety and quality standards in a fast- paced food production environment.
  • Successfully stabilized and led operations through peak Q4 demand after departure of the Shipping and Operations Managers, ensuring on-time fulfillment and uninterrupted production
  • P&L leader for large-scale contract manufacturing facility operating three shifts with up to 600 employees. Full accountability for operations, engineering, maintenance, quality, scheduling, purchasing, and capital planning.
  • Increased EBITDA >$10M above budget in 2024 through labor optimization, process improvements, and operational discipline
  •  Led $3M+ in automation and equipment upgrades across 2024–2025 to improve throughput, safety, and cost structure
  • Built and deployed a cross-functional leadership model that increased technician and operator competency ratings by 60%
  • Rebuilt site leadership team by hiring Production, Maintenance, Engineering, Quality, and Supply Chain Managers
  • Primary operational liaison for tier-one customers including Pepsi, Kraft, and Unilever, supporting new product launches, production planning, and vendor scorecards
  • Supported internal and external food safety and safety audits with strong compliance outcomes
  • Senior leader overseeing end-to-end operations for a multi-shift service center with up to 150 employees. Full responsibility for P&L, safety, quality, labor, and operational strategy.
  • Launched a Continuous Improvement (CI) team using Lean principles, reducing labor costs by 40% (net of wage increases)
  • Standardized operating conditions and led weekly Kaizen events; CI model was later replicated across North America
  • Executed $2.9M in automation investments, driving sustained productivity gains
  • Eliminated third shift while maintaining output through efficiency improvements, significantly reducing fixed costs
  • Delivered two consecutive years OSHA recordable-incident free
  • Identified and qualified new packaging vendors, generating $90K annual savings
  • Served as Food Safety Team Leader, overseeing audits, compliance, and workforce training
  • Selected to launch and scale operations at a new facility, building workforce, systems, and compliance programs from the ground up.

Roles

  • Manager
  • Head of Operations

Request Expert / Similar Expert

Click “request expert” for a free initial screening call with this expert or a similar expert regarding your expert consulting needs

To apply for this job email your details to haleymmagnani@gmail.com