Senior Executive – Industrial Operations & Transformation Leader

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Summary

This Senior Executive with 42 years industrial experience across nine industrial sectors (pharmaceuticals, chemicals – fertilizers, cosmetics, heating, precision machining – ceramics, metallurgy, menswear, environment) within both private and public organizations, from SMEs to large international groups. Proven expertise in business turnaround, industrial restructuring, transition management / critical transition leadership role, operational excellence, asset strategy transformations, change management, delivering performance improvement, and sustainable results in complex international industrial ecosystems, production ramp-up. This Senior Executive is experienced in international environments, crisis management, in managing and negotiating with trade unions representatives, crisis & operational leadership, in lean and TQM deployment, in coaching, in digital transformation.

Highlights

  • 42 years of international industrial leadership
  • Experience across 9 industrial sectors
  • Private & public sector expertise (SMEs to multinational groups)
  • Business turnaround & crisis recovery leadership
  • Transition & interim executive roles
  • Industrial restructuring & change management
  • Operational excellence & lean transformation
  • Total Quality Management (TQM) implementation
  • Asset management & lifecycle planning
  • Large-scale CAPEX & investment program leadership
  • Digital transformation (OT cybersecurity, CMMS, digital work permits)
  • Strategic planning & execution across global sites
  • Leadership in union negotiations & labor relations
  • Cross-functional team development & coaching
  • Crisis management & post-merger integration
  • Performance improvement & cost reduction
  • Production ramp-up & plant efficiency optimization
  • Governance design & risk mitigation strategies
  • Sustainable operations & environmental compliance
  • ERP/MRP/Kanban integration for manufacturing
  • International client management & OEM partnerships
  • High-impact change adoption (ADKAR, Lean, Six Sigma)
  • Portfolio & project management (Primavera, RIDA, SIPOC)
  • Safety & regulatory compliance (IEC 62443, NIS2)
  • Strategic communications with media, unions, and stakeholders

Relevant Accomplishments

  • Designed and led the enterprise-wide rollout of OT cybersecurity across all industrial sites, aligning with Group strategy and risk posture
  • Ensured compliance with IEC 62443 SL3, NIS2 directive, and internal standards through the development of robust policies, procedures, and governance frameworks
  • Deployed critical cybersecurity tools (Octoplan, Opswat, Wallix) to secure OT environments and enhance system visibility and control
  • Directed the standardization of OT network architecture, including segmentation, secure zoning, access management, and vulnerability mitigation
  • Championed organizational change to embed cybersecurity within plant operations
  • Strengthened collaboration between site-level OT teams, local IT, and Group IT architecture to ensure unified, secure-by-design implementation
  • Defined and launched the Group-wide digital transformation of the work permit system to improve safety, compliance, and operational efficiency – Drove project governance through structured RIDA (Risk, Issue, Decision, Action log) follow-up, facilitating proactive risk management and action ownership
  • Designed an unified workflow architecture integrating risk assessment, isolation (LOTOTO), performance monitoring and permit issuance processes, aligned with the VDM (Value Driven Maintenance Methodology) roadmap
  • Built and validated the project roadmap, incorporating stakeholder needs, compliance standards, and process optimization goals
  • Build a change management plan based on the ADKAR model to drive change adoption, supported by stakeholder mapping and training frameworks
  • Led platform selection and vendor coordination; defined main functional specifications and ensured integration with EHS and asset management systems (maintenance digital planning)
  • Developed the foundational SIPOC analysis (Suppliers – Inputs – Process – Outputs – Customers) to structure process ownership, prepare the future statement of work (SOW), and support cross-site standardization
  • Defined and optimized long-term asset planning across all production sites, ensuring alignment with business strategy and lifecycle asset value optimization
  • Designed new corporate standards and developed SOPs for comprehensive asset management systems, integrating financial analysis, risk management, Benefit Realization Management (BRM) methodology
  • Developed and deployed project portfolio monitoring tools, including dedicated KPIs and performance dashboards
  • Built governance frameworks for project portfolio management covering contingency planning, change request management, budgeting, auditing, and continuous improvement
  • Enhanced Primavera project management workflows: streamlined project intake, simplified paths for specific project clusters, and introduced post-investment review processes
  • Established a new budget construction methodology incorporating eligibility criteria, project prioritization & arbitration (risk-based and multidimensional ranking factor approach), and alignment with strategic company goals
  • Advised on and supported the implementation of change management strategies to foster adoption and sustainable impact across the organization
  • Managed 6 departments operating 24/7, with 180 staff (155 operators, 25 engineers) Operational Excellence & Continuous improvement: Lean methodology deployment: 6S, performance tools (SQCDP, Gemba, KPI) and sponsored Six Sigma initiatives; Reinforced preventive maintenance with stronger production ownership; Improved SOP use, checklist execution, and team leader accountability; Enhanced transparency and communication from foremen to senior management Strategic Development: Designed 2023 roadmap focused on skill development (matrices, “dream teams,” targeted training); Applied AMDEC methodology and implemented a comprehensive monitoring plan – Leadership & Team Development: Coached 6 production managers (N-1) in MBO principles, structured action plans, and process reliability
  • Reorganized the work-roll grinding department by coaching the department manager on a structured approach to preventive, predictive, and corrective maintenance of grinders Standardized interventions, procedures, best practices, checklists, and KPIs; introduced SDCDP review meetings, root cause analysis, risk management practices, and clarified team leaders’ accountability
  • Investment Management (€50M – Phase 2): Led Phase 1 post-investment review (PIR); Collaborated with PMO on subsequent CAPEX deployment
  • Transition Management after the manager’s departure of the Control Cooling & Down Coiler & Strapping production department – temporarily assumed full responsibility for production, maintenance, investments, and training
  • Managed technical assets across 90 buildings (3 entities)
  • Digital transformation: Implemented CMMS (CARL Software), intervention management, public contract specs
  • Severe discord within the asset management team; crisis management to rebuild team structure and redesign cross-functional workflows
  • Supervised 3 waste treatment activities (sorting, landfill, composting)
  • Led industrial investments (3 M€) and implemented new productivity KPIs
  • Managed all 8 production departments during scale-up phase
  • Digital transformation for production planning, CMMS
  • Delivered TQM training to production teams, covering change request processes and CAPA-driven continuous improvement
  • Strengthened quality culture and coaching of incoming new production Manager
  • Relaunched product line and OEM client network (Belgium, France, Middle East, USA)
  • Rolled out digital marketing and rebuilt customer trust post-restructuring
  • Industrial turnaround: Directed a comprehensive Lean Management and Change Management program (2013–2017) aligned with acquisition objectives – optimized resource allocation, reduced costs, and improved cash management (inventory, planning, suppliers, customers)
  • Implemented Lean transformation engaging teams around a structured operational excellence roadmap
  • Established governance, mobilized trade unions, conducted training at all levels, and rolled out VSM, 6S, SMED, JIT, and performance tools (SQCDP, Gemba, KPI)
  • Achieved up to 95% productivity gains, high operator satisfaction, and significant reductions in waste and lead time
  • Maintained strong team motivation and engagement throughout the transformation
  • Managed communications with media, financial partners, legal entities, potential buyers (due diligence), and unions during the acquisition process
  • Designed and executed industrial, product, marketing, and sales strategies at both national and international levels
  • 2010 – 2012 – Zaegel-Held (Commercial Subsidiary) – Obernay (FR) – Subsidiary Reorganization & Rightsizing: Led subsidiary’s turnaround: managed the sales team, relocated logistics and after-sales services – Implemented workforce reduction while safeguarding operational performance and customer service quality
  • 2009 – Crisis management & trade unions negotiations: Successfully implemented a “Renault Plan” achieving a 8% wage reduction
  • 2002 – Saint Roch France (Commercial Subsidiary) – Paris (FR) – Crisis Management due to Site Closure & Collective Redundancy – Directed the strategic closure of the French subsidiary (20 employees) through a collective redundancy plan (Plan de Sauvegarde de l’Emploi – PSE) – Led restructuring, negotiations with trade unions, and ensured full legal compliance while maintaining business continuity
  • Defined and implemented an industrial policy fully aligned with the Group’s strategic objectives
  • Crisis recovery management: Restructured team organization to enhance efficiency, accountability, and performance Trade unions management
  • Managed and supervised €2M in investments to modernize operations and improve productivity
  • Restored economic viability (improved cost-per-ton ranking from last to 3rd place / 11 sites) and operational reliability through the development and execution of a rigorous preventive maintenance program
  • Introducing Total Quality Management practices to strengthen product quality and operational discipline
  • Championed the development of an environmental policy, ensuring regulatory compliance and supporting sustainable growth
  • Achieved a drastic reduction in incidents and customer complaints
  • Implemented hybrid Kanban/MRP systems and an operational excellence program including lean methodology, JIT, SMED, and PM
  • Increased production flexibility and achieved a 300% reduction in changeover times

Roles

  • Project Manager
  • Plant Director
  • Managing Director
  • Commercial Affairs Consultant
  • Chief Operating Officer
  • Production Manager
  • Facility Manager
  • Corporate Asses Management Consulting Manager

Request Expert / Similar Expert

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To apply for this job email your details to haleymmagnani@gmail.com