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Summary
This Operations & Process Engineering Consultant is a technological-managerial professional, with a robust blend of Applied Management and Technological expertise in the semiconductor, Skin care, and Biotechnology industries. Accomplished Project Manager in leading cross-functional teams across Quality control, Cost Control, Supply chain, and Engineering team management, with a proven record of implementing cost-savings initiatives, improving operational efficiency, delivering projects on time, and resource allocation within budget in fast-paced environment.
Highlights
- Cross-Industry Expertise in Semiconductor, Skincare, and Biotechnology
- Proven Project Manager
- Cost Control & Efficiency Champion
- ERP & Systems Optimization Manufacturing Process Leader
- Quality & Risk Management
- Scientific & Technical Innovation
- Regulatory & Compliance Oversight
- Strong Vendor & Stakeholder Relationships
Relevant Accomplishments
- Established comprehensive cost tracking systems for evaluating vendor costs, leading to significant cost savings. Strengthened vendor relationships with weekly meetings to ensure quality while managing expenses.
- Conducted detailed financial analysis to identify cost-saving opportunities, leading to a reduction in overall project costs.
- Collaborated with project managers during weekly meetings to ensure alignment with current and future financial goals.
- Introduced process improvements on parts by leveraging Six Sigma methodology, increasing supply chain efficiency on an ongoing basis, over a 12-month period.
- Collaborated with the Information Technology team to upgrade the ERP system for Raw material consumption, achieving an increase in process efficiency and a reduction of reporting errors.
- Interface with Corporate Purchasing Commodity Management on pricing, contract negotiations, and cost reduction projects, assuring no negative impact to product quality and availability for the organization.
- Coached a team of 20 production fab team workers by providing training to ensure compliance with quality standards, safety protocols, and production schedule.
- Implemented standardized work procedures and production guidelines that reduced defects on equipment, quarter-on-quarter.
- Interact with Vendors and develop audit plans on tools across the fleet by executing preventative actions and documenting them, saving significant cost saving and quality events.
- Ownership of tool qual project by documenting new problems during the qual, interacting with vendors, and executing plans to complete the project on the deadline set by the manager, resulting in improving production capacity for the module.
- Ownership of the Inventory project and developing proactive plans with the buyer and cleaning vendor to ensure the parts are available for preventative maintenance on tools and avoid bottlenecks in running production for the module.
- Develop plans and work with the vendor on identifying alternative sources for regular parts not available in stock and ensure delivery of parts on time to execute tasks with stronger priority on quality and safety for the module.
- Attend weekly VF meetings and develop plans to cross-site transfer parts across fabs and ensure no roadblocks for running production for the company.
- Monitor Weekly commodity cost reports for Spare, Gas, and chemical items for two modules and develop plans to reduce the cost for the module, each quarter.
- Develop and execute proactive cost-saving plans by attending weekly cost meetings to ensure meeting the objectives set for the module.
- Ownership of precursor projects for two modules and interaction with buyers to ensure precursors of different chemistries are available in stock to continue production post-PM on tools.
- Ownership of 6 tools across two modules, developing regular plans for preventative maintenance and requalification procedure, and comparing results pre and post pm to ensure tools meet fab expectations.
- Performed weekly fab audits, returned unused fab parts to stock, and improved cost savings for the module over a 13-week report
- Responsible for safety orientation and organizing meetings to discuss areas for improvement by identifying and eliminating ergonomics risks.
- Evaluate process constraints, variations, and production bottlenecks by developing action plans to resolve the difference between actual and target values.
- Perform detailed root-cause analysis and coordinate with cross-functional teams on improvements and preventative actions.
- Designed and implemented a 5S auditing system to improve the organization.
- Conduct final configuration verification before product release and implement change control in the document management system.
- Consult with the maintenance team to develop permanent countermeasures to common problems in daily manufacturing.
- Prepare risk reports and implement contingency plans to mitigate potential risks.
- Conduct a risk assessment matrix to define and analyze the consequences of each risk associated with the manufactured product.
- Perform risk evaluation on the requested product by comparing the previous evaluation report based on cost requirements
- Review production and resolve operational manufacturing problems to minimize costs and prevent operational delays.
- Interface with quality control to set performance goals and execute performance metrics such as productivity, quality, and specifications of products.
- Reviewed, managed, and tracked product complaints by implementing corrective and preventative actions to reduce deviation recurrence and non-conformances.
- Conduct research on cosmetic batch products out of specification by planning and conducting trial batches, analyzing test results, and improvising testing procedures on interpreted result reports.
- Implemented change assessment and documented reports for the impact of changes on the product as per Research and Development guidance.
- Monitored inventory to ensure the availability of raw materials, conduct order reconciliation reporting, and raw material disposition for OTC and cosmetic products.
- Track project schedule, update reports, and communicate program status to clients and management through weekly status meetings.
- Established and maintained strong customer relationships by ensuring clear and concise communication on new product development.
- Obtain product information from customers to determine production lead times for cosmetic products.
- Integrate the manufacturing process and work with multi-disciplinary teams to maintain a database involving quality metrics.
- Setting scale-up and scale-down processes, including changes to equipment design and configuration.
- Apply innovative technologies and research new products from trial to product realization and improve existing products.
- Implement tests to detect the common antibodies associated with the neurological network.
- Develop IBS as a reliable tool to determine IBS-D associated with the Small Intestinal Bacterial Overgrowth (SIBO).
- Identify and monitor inflammatory symptoms and conditions resulting from lectin.
- Designed Zoomer assays to measure IgG and IgA reactivity to all major antigens in food.
- Perform RT-PCR assay to detect gene expression through creation of complementary DNA transcripts from RNA.
- Create procedures for food sensitivity to determine the IgG and IgA reactivity in foods.
- Optimize cost using serum samples to replace expensive antibodies to conduct experiments and analyze results.
- Document corrective actions during test systems deviation from the laboratory’s performance standards.
Roles
- Process Engineering Project Manager
- Chemical Engineering Manager
- Chemical Engineer
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